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No. 255, 2nd Main Road, Nehru Nagar, Kottivakkam, OMR, 600096 Chennai
Telephone +91 44 24541424

Hall map

GIFA 2019 hall map (Hall 11): stand F74-03

Fairground map

GIFA 2019 fairground map: Hall 11


Senthilkumar Pushpanathan



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Our products

Product category: Scales and weighing machines

Crane Weighing – Integral Type

Best Allternate Solution for expensive imported Hanging Crane Weighing System

Electronic Crane Weighing Systems are ideal equipment to weigh molten metal and other raw materials such as scrap, pig iron, borings, CRC, Returns. Pin type Load cell is installed in the equalizing pulley on top of the Crane . The load on the crane hook is sensed by measuring the load cell output is connected to weight indicator and transmitted through Radio Frequency (RF). Wireless Large figure display is provided for receiving and displaying the weight information. Wireless Remote pendant is provided to Tare, Zero and Calibrate the System.

Key Benefits :
1. No Loss of Head Room
2. 100% Isolated from Heat Source
3. Easty to install and maintain
4. Mains Power Operated,No Need for battery/Charging
5. Wireless 4 Inch Display / Remote
6. Suitable for SG Iron Treatement with POKA YOKE Facility
7. Realtime Weight Data capturing facility
8. Built in crane overload protection for safety
9. Can be interfaced with Pouring & Cooling Timers

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Product category: Scales and weighing machines

Monorail Crane Weighing System

It is developed exclusively for Manual Monorail Molten Weighment. It occupies only 300- 400 mm Height and it will have 1 week battery back up. External display should be connected thru external power source.

Capacity : 500 kg, 1 Ton & 2 Ton

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Product category: Scales and weighing machines

Auto Alloy Feeder for SG Iron Process

It is very important product for SG foundries to minimize their rejections. The required quantity of Fesi MG & Coverting steel can be dispensed to Ladle in the defined pocket  in SG Process. &  this system is also connected with crane weighing sytems to know the required Target weight of molten metal & once the required quantity of molten metal is tapped ,system would automatically start the Timers thru wireless network.

Key Benefits :
1. Fully Automatic Operation
2. Accurate alloys additions leading to consistent Quality
3. Towards ZERO DEFECT
4. Automatic alloy consumption report
5. Differentiate from competition and attract new customers.

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Product category: Scales and weighing machines

Advanced Platform Scales for Finished Castings Coutings/ Raw Mateial Weighment

Key Benefits

  • 5 Product’s set points can be stored
  • System will ensure that appropriate raw materials quantities are weighed
  • All weight data transferred to PC thru RF including date & time
  • Various Reports including material consumption can be generated
  • Various capacities and platform sizes are available to choose
  • Counting Capability for Finished Castings

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Product category: Scales and weighing machines

Online Castings Counting System

Many foundries oursource their machinging activities. In that case all unfinished castings are counted manually  & sent to supplier place and collected back after counting. They deploy lot of manpower to do this task.  However they face huge issues due manual counting Error. To  address this  problem, we have developed online castings counting system. It collects material from in feed conveyour & count  them  and drop it to collection containers.  This systems is also connected with PC to generate reports.

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Product category: Scales and weighing machines

Intelligent Pouring Timers

We have launched 3 Stage Pouring timers. It will allow the customer to sent 3 stage values in our timer. Ex - 50%, 90% & 100%. It provides different lamp indicatioin with Alarm  to Operator.  Our timer can  be  interfaced with Auto pour machine and interlock can be done. ie  Pouring will happen only when the timer is active .

our timer can be integrated with our Crane weighing sytem / Ladle Ferro Alloy - Semi automatic  systemt to start automatically.

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Company news



27 Jun 2019

Smart Foundry - Metling Platfom Automation

Smart Foundry is the latest buzzword in foundry industries.  Foundrymen invest heavily on Software/ERP to collect data from various sections of foundry. We play a role in collecting data from Melting platform for Raw material charging quantity including major material like Pigiron, scrap, CRC, borings and  Minor components like Ferro Alloy, copper,etc.  We have both fully automatic & semi automatic systems to attain this. Our Central software will have the facility to create Grade- Mix master, Chemistry master ,etc. Based on this master, system would do the automatic weighing (or ) Guide the Operator to do the weighment with right quantity & right material.

Our core product - Integraly Type crane weighing is widely used  for Raw material weighment & Molten Metal weighment.

Please write to us for more details.

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About us

Company portrait

ACI Automation Pvt. Ltd. provides Quality conscious and technology driven weighing and automation solutions for various manufacturing industries

Backed by the 25 plus year’s experience of ACI Systems & Services in implementing innovative solutions using cutting edge technologies and understanding customer’s Process requirements, ACI Automation Pvt. Ltd. is focused to enhance the Efficiency, Productivity and Quality for its customers.

We empower our customers to set benchmarks- with our power of innovation and our leading technologies. Our knowledge is the basis of our performance. We partner with our customers, leveraging sustainable business practices with determination and ingenuity , we deliver engineering excellence, taking personal ownership until we jointly succeed. Our customers trust us and count on our know how and our reliability to make them more competitive .